Concrete slabs rely on consistent support from the ground beneath them. When that support weakens, gaps can start to form out of sight. These voids develop in different ways: through water movement, soil shrinkage, or long-term pressure, but the result is often a surface that begins to shift, settle, or crack. Once the connection between slab and soil is lost, the structure becomes more vulnerable to damage.
Even small pockets of missing support can change how a surface performs. Drainage may stop flowing correctly. Edges might begin to sink or separate. Over time, these changes affect not only appearance but also safety and function.
Understanding what causes these gaps is key to addressing them. With the right materials and method, it’s possible to reestablish a stable base without removing or replacing the concrete itself. A lasting fix depends on pinpointing the source and restoring support at the ground level.
Soil Erosion and Washout
Water doesn’t have to be aggressive to cause serious damage beneath concrete. Over time, even slow or periodic flow can begin to dislodge fine particles in the soil. As those materials get carried away, the ground loses its ability to support the slab from below. What remains are air pockets: gaps that aren’t visible at the surface but gradually weaken the structure.
Drainage plays a major role in this process. If stormwater doesn’t move away from the site as intended, it can begin to flow beneath slabs instead. Runoff from adjacent properties, blocked channels, or sloped landscaping can all contribute to soil movement that escapes notice until the concrete starts to sink or shift.
At Polytex, we track these patterns to locate where support has been lost. Using high-density foam, we fill the voids and stabilize the slab before larger problems develop. Restoring contact between surface and soil keeps structures safe and helps prevent repeat erosion in the same zone.
Drying and Shrinking Soils
In dry conditions, clay-heavy soils behave in ways that put stress on concrete. As moisture evaporates, the soil shrinks. This contraction may start slowly, but over time, it causes the ground to pull back from the slab. Without consistent contact, the concrete begins to lose its footing.
In areas like Texas, where dry spells often follow periods of rain, the ground moves through constant cycles of swelling and shrinking. These shifts don’t always create visible damage at first, but they affect how evenly the slab is supported. Once gaps form beneath the surface, settling begins to occur which makes everything more uneven.
Monitoring soil behavior during seasonal changes helps reduce the risk of long-term damage. Moisture control around the site, combined with regular checks for movement, keeps these conditions in check. When support has already been lost, our team at Polytex uses high-density foam to reconnect the slab with the ground. The material expands to match the shape of the void, providing immediate lift and durable support that holds up through changing weather.
Poor Site Preparation
What happens below the surface often starts during construction. When the ground isn’t compacted well or unstable fill materials are used, the area becomes more prone to shifting. These weaknesses don’t always show up immediately. But over time, especially under stress, they start to give way.
Sites built on loose or inconsistent base layers are more likely to form voids. The soil settles unevenly, and the slab above begins to follow. Rain, traffic, and equipment movement all add pressure to areas that weren’t properly prepared to carry weight. What might begin as a small dip or hairline crack often leads to broader instability if left unaddressed.
Solid grading and strong base preparation are essential for long-term performance. In older builds where that work wasn’t done right, the signs tend to show up in stages. At Polytex, we evaluate the underlying cause of slab movement and apply stabilization techniques that reinforce the ground. Our process helps extend the life of surfaces, even when the original prep work was lacking.
Long-Term Load Stress
Surfaces that carry repeated weight eventually show signs of strain. Whether it’s foot traffic, parked vehicles, or heavy machinery, that constant load begins to press down on the soil below. Over time, the pressure causes the ground to compress, especially if it wasn’t compacted thoroughly in the first place.
This gradual shift creates empty spaces that weaken the slab’s ability to hold steady. In high-use zones like warehouses, service roads, and loading pads, the wear tends to build faster. What starts as a subtle slope or slight movement can quickly turn into a larger structural concern.
Routine evaluation makes a difference. Small adjustments made early often prevent more disruptive repairs later on. Our team at Polytex specializes in identifying stress points before they lead to failure. Using high-density foam, we restore support beneath the slab without removing or replacing the concrete. The material sets quickly, allowing clients to return to regular use without extended downtime.
Identifying and Repairing Voids with Polytex
When concrete starts to shift or settle, the first step is a detailed assessment. At Polytex, we begin with a site walk to look for signs that the slab has lost contact with the ground. From there, we use targeted tools to detect hollow areas and pinpoint where support has weakened.
Once the voids are located, we inject high-density foam beneath the surface. This material expands to fill empty space and gently lifts the slab back into alignment. The foam hardens quickly, creating a durable layer that holds its shape under weight and resists future movement.
This type of repair avoids excavation and keeps surrounding areas intact. Most sites remain fully accessible during and after the process. Our focus is on restoring stability without slowing down daily use. From warehouse floors to infrastructure pads, we approach each project with care, precision, and a clear goal: long-term performance with minimal disruption. Slabs that once showed early signs of failure regain their structure and can continue supporting the systems around them. For property owners, that means fewer surprises and more confidence in how the surface holds up.
Fill the Gaps Before It’s Too Late
Voids beneath concrete rarely stay contained. As soil shifts or breaks down, the space widens and the slab above starts to lose shape. What begins as a minor issue often leads to cracks, drainage problems, or surface failure if left alone.
Acting early keeps the damage in check. It’s more efficient to restore support before the surface settles further or puts strain on surrounding structures. At Polytex, we help property owners address these problems with strategies designed to last.
If you’ve noticed movement, uneven surfaces, or changes in how your site performs, reach out for an expert evaluation. We’ll help you understand what’s happening below the slab and provide a clear path toward reliable, lasting repair. We serve Houston, TX and the surrounding areas!


